Case : Lot-A-Maker
The client is an established food processing entity, engaging in making crunchy eatables. Their assorted snacks are appreciated by consumers for their superb taste and freshness.
Aiming for a higher market share and a wider demographic, the company was looking to optimize its production process. Controlling cost while maintaining consistent quality; streamlining kitchen operations; improving overall efficacy and bringing in innovation were the key challenges the organization faced.
Prior to Anka's intervention, the client would track day-to-day business activities using a simple spreadsheet. After studying the operations and understanding the bottlenecks that stifled productivity, we developed a futuristic solution; standardizing and optimizing processes was our top priority.
Deployed on Cloud platform built using Java technology, our feature-rich application resulted in the following functionality:
- Define recipe for each product
- Standardize production, procurement, quality and delivery process
- Continuous monitoring & tracking
- Collect data for future improvements
- Task allocation to resources by bringing clarity
- Inculcate a quality attitude
- Automate processes to minimize manual errors
- Understand trends through insightful reports
- System is not allowing process deviation
- Task list creation with estimations and later task can tracked till completion
- Staff training will be easy as employee has to follow defined process steps
- Record recipe and process
- Ingredient substitution
- Batch / Lot Scaling
- Effort Management.
- Auto procurement requests
- FIFO inventory consumption
- Raw material and Finished goods QA
- All Process QA
- Production machinery maintenance schedule and Human resource training
- Seasonal and periodic trends and forecasting data
- Cost & Margin reports
- IMP MIS reports
Through automation and digital innovation, we closed productivity gaps and speeded up production. Within a short time span, the company amped up its revenue & profitability and gained clear competitive edge.
Replicating the success
After our initial success, we deployed LOT-A-MAKER in food processing companies having a turnover between 1 crore and 25 crore. The results have been equally exciting; each of our clients have experienced improved productivity, higher operational performance and increased profitability.